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The nitrogen and hydrogen are reacted over an iron catalyst under conditions of 200 atmospheres, 450°C:
The process was developed by Fritz Haber and Carl Bosch in 1909 and patented in 1910. It was first used on an industrial scale by the Germans during World War I: Germany had previously imported nitrates from Chile, but the demand for munitions and the uncertainty of this supply in the war prompted the adoption of the process. The ammonia produced was oxidised for the production of nitric acid in the Ostwald process, and the nitric acid for the production of various explosive nitro compounds used in munitions.
The nitrogen is obtained from the air, and the hydrogen is obtained from water and natural gas in the reaction:
The reaction of nitrogen and hydrogen (1) is reversibleChemical equilibrium is the state in which a chemical reaction proceeds at the same rate as its reverse reaction; the rates of the forward and reverse reactions are equal, and the concentration of the reactants and products stop changing. When this condit, meaning the reaction can proceed in either the forward or the reverse direction depending on conditions. The forward reaction is exothermicIn chemistry, an exothermic reaction is one that releases heat. It is the opposite of an endothermic reaction. Expressed in a chemical equation: :Reactants → Products + Energy When using a calorimeter, the change in heat of the calorimeter is equal t, meaning it produces heat and is favored at low temperatureTemperature is the physical property of a system which underlies the common notions of "hot" and "cold"; the material with the higher temperature is said to be hotter. General description The formal properties of temperature are studied in thermodynamics.s. Increasing the temperature tends to drive the reaction in the reverse direction, which is undesirable if the goal is to produce ammonia. However, reducing the temperature reduces the rate of the reaction, which is also undesirable. Therefore, an intermediate temperature high enough to allow the reaction to proceed at a reasonable rate, yet not so high as to drive the reaction in the reverse direction, is required.
High pressurePressure (symbol: p is a measure of force per unit area. where p is the pressure F is the force A is the area Often F is taken to be the of the magnitude of the mean vector force normal to the surface of area A upon which it exerts; the "surface" not neces favour the forward reaction because there are fewer molecules on the right side. So the only compromise in pressure is the economical situation trying to increase the pressure as much as possible.
The catalyst has no effect on the position of equilibrium, however it does increase the reaction rate. This allows the process to be operated at lower temperatures, which as mentioned before favors the forward reaction. The first Haber-Bosch reaction chambers used osmiumRhenium Osmium Iridium Ru Os Hs Full table General Name, Symbol, NumberOsmium, Os, 76 Chemical series transition metals Group, Period, Block 8 (VIIIB), 6 , d Density, Hardness 22610 kg/m3, 7 Appearance Silvery, Blue Cast Atomic properties Atomic weight 19 and uranium catalysts. However, today a much less expensive iron catalyst is used almost exclusively.
In industrial practice, the iron catalyst is prepared by exposing a mass of magnetite, an iron oxide, to the hot hydrogen feedstock. This reduces some of the magnetite to metallic iron, removing oxygen in the process. However, the catalyst maintains most of its bulk volume during the reduction, and so the result is a highly porous material whose large surface area aids its effectiveness as a catalyst. Other minor components of the catalyst include calcium and aluminium oxides, which support the porous iron catalyst and help it maintain its surface area over time, and potassium, which increases the electron density of the catalyst and so improves its reactivity.
The ammonia is formed as a gas but on cooling in the condensor liquefies at the high pressures used, and so is removed as a liquid. Unreacted nitrogen and hydrogen is fed back in to the reaction.
Notwithstanding its original adoption as a military necessity, the Haber process now produces about half of all the nitrogen used in agriculture as Fertilizer.